Manufacturing / Assembly

Assembly
Assembly
Assembly
Assembly

Optimising production

We are happy to accompany you in optimising production of your module, and our electronics specialists are always at your side with good advice.

 

Fully-automatic insertion

Our offer of electronics services comprises technological support from the system idea right up to readiness for series production. Cost effectiveness, quality and short delivery times are the building blocks for implementing your product concept. The use of the ISO/TS 16949 automobile management system in our job order manufacturing process ensures the consistent high quality of your modules.

Some bench data for the manufacture of electronic parts:

  • axial and radial insertion of modules (THT insertion)
  • SMD insertion of all design shapes up to 01005, BGA, µBGA or Fine-Pitch (0.3 mm)
  • high-precision and performance automatic machines for all batch sizes
  • reflow and flow soldering equipment (including soldering in a nitrogen atmosphere)
  • selective soldering equipment
  • screwing and soldering robots
  • automatic lacquering of modules
  • load-free milling of multiple panels by means of automatic CNC machines
  • CNC-controlled pin insertion

 

Manual insertion and special manufacture

As part of manual insertion and the manufacturing of special parts, we offer:

  • conventional insertion of all component shapes
  • ring-handling system with laser-guided manual insertion tables
  • barcode-controlled double wave / flow soldering machine with twin-spray head
  • in-house department for production of small and special series
  • semi-automatic insertion system with turntables and paternoster-type lifting systems
  • reworking station for replacing BGAs, QFPs etc. without any risk to the components (BGA reballing system)
  • small automatic dispenser for applying soldering paste

 

We solder using the following methods

Reflow soldering

  • Reflow oven SMT full convection maching
  • PCB width up to max. 400 mm
  • Special sizes available on request

 

Vapour phase soldering

  • The vapour phase soldering machine guarantees a constant soldering temperature for the entire module.

 

Wave soldering

  • Wave soldering machine, conforms to RoHS
  • Full tunnel machine with preheating stations, spray fluxer and cooling tunnel
  • Produces all standard soldering profiles
  • Soldering process under protective gas atmosphere

 

Selective soldering

  • Soldering of temperature-sensitive components
  • Soldering on fitted modules
  • High level of reproducibility compared with manual soldering
  • Selective heat introduction means no need for expensive soldering masks and coverings